What Substrates are Used for Focused Ion Beam Microscopy?

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FIB Substrate Inquiries

Engineering leaders frequently utilize Focused Ion Beam tools for nano-scale prototyping. One client recently asked about verifying electrical properties:

Question: "Do you sell wafers with structures for taking 4-point measurement to measure resistance of a Focused Ion Beam deposited line?"

Answer: Yes. We provide 4-point probe measurement standards on 100mm substrates, featuring laser-etched markers to locate sub-micron FIB structures.

The Role of Focused Ion Beam (FIB) in Metrology

Focused Ion Beam (FIB) technology utilizes a beam of ions (commonly Gallium) to remove, deposit, or analyze materials at a sub-micron scale.

Most Common Substrates Used for FIB

Sample "charging" is the primary challenge in FIB applications. If a substrate is non-conductive, ions accumulate on the surface, deflecting the beam. The following substrates are most commonly utilized:

Substrate Type Technical Advantage
Low Resistivity Silicon Industry standard for circuit editing; provides an immediate discharge path.
Gallium Arsenide (GaAs) Standard for high-frequency device analysis and vertical tunnel diode development.
Conductive Coated Glass ITO or metal-coated quartz allows for milling on otherwise insulating materials.
Thermal Oxide Wafers Offers an insulating base layer for electrical testing of FIB-deposited lines.

Key FIB Applications

FIB systems are fundamental tools in semiconductor microfabrication, utilized for:

  • Circuit Editing: Rewiring existing chips without a new mask set.
  • Structural Cross-Sectioning: Milling into a substrate to view vertical layers, essential for developing vertical tunnel diodes.
  • TEM Preparation: Creating thin lamellas for Transmission Electron Microscopy.

Pro Tip: When working with insulating substrates like Sapphire, a thin layer of Carbon or Gold must be sputtered onto the surface to ensure beam stability.