LiNbO3 Wafers for SAW Sensor Research
A government lab researcher requested a quote for the following:
We would like to obtain information of in stock Lithium Niobate wafers, 128 degree Y-Cut, with a diameter 4 inch (100 mm) and a 2.0 mm thickness or greater.
Our objective is to fabricate Surface Acoustic Wave (SAW) units with the wafers we obtain.
We would like to obtain information such in Table form on the availability of:
- Lithium Niobate wafers, 128 degree Y-Cut, with a diameter 4 inch (100 mm) and a thickness 2.0 mm thickness or greater, single side polished preferred; however both sides polished may be acceptable.
- Items that are currently in stock and could be shipped immediately (overnight) with approximate cost. We expect to order 4 or more wafers.
We also have interest in Black Lithium Niobate due to its piezoelectric properties.
Do you have Black Lithium Niobate wafers that would satisfy this request? If so, please list these in Table form as requested above.
Please Reference #25557 for specs/pricing.
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Common Substrates for SAW Sensors
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Quartz - Quartz is a popular substrate for SAW sensors because of its high piezoelectric coupling coefficient, low temperature coefficient, and stable performance over a wide temperature range. It is often used in high-frequency applications.
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Lithium Tantalate (LiTaO3) - LiTaO3 is another popular substrate for SAW sensors. It has a high piezoelectric coupling coefficient, low insertion loss, and good temperature stability.
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Lithium Niobate (LiNbO3) - LiNbO3 is a substrate that has similar properties to LiTaO3, but it is less expensive. It is often used in low-frequency applications and is available in standard and "Black" varieties.
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Langasite (La3Ga5SiO14) - Langasite is a substrate that has high temperature stability and good chemical resistance. It is often used in harsh environments.
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Sapphire - Sapphire is a substrate that has high mechanical stability, high thermal conductivity, and good optical properties. It is often used in high-temperature applications.
The choice of substrate depends on the specific application of the SAW sensor and the desired performance characteristics.
What is a SAW Sensor?
Lithium niobate is an important material in the development of SAW (Surface Acoustic Wave) sensors. The material has high electrical conductivity, high resistance to corrosion, and excellent insulating properties. It can be used in a variety of applications, including electronics, medical equipment, and even military equipment.
Phononic Band Structure Engineering
If you are looking for ways to improve the performance of your SAW sensors, then you might want to consider using Lithium Niobate phononic band structure engineering. This type of fabrication method can provide you with a high-confinement resonator with low mechanical loss.
The acoustic wavelength of piezoelectric solids is extremely small at 1 GHz. However, the effect of a waveguide layer on the acoustic band structure of a phononic crystal device is not completely understood. It is important to study this issue thoroughly. A phononic crystal is a piezoelectric crystal that consists of a layer of waveguide deposited on a substrate.
Phononic crystals are based on their high sensitivity to external stimuli. When placed on a piezoelectric substrate, they can be used to control the opening of acoustic band gaps. Besides, they can also be used to measure the density of liquid that is filling some parts of the structure.
Surface acoustic wave resonators are known for their good electrical transduction and low dissipation. Although these devices are not cheap, they have great integrability and are used in a variety of applications. Because of this, they are attractive candidates for modern electronic devices. Moreover, their low losses and high integrability make them suitable for use in mobile telecommunication systems.
To design a periodic phononic crystal with a waveguide layer, you need to know its acoustic band structure. By doing so, you can adjust the period of the grooves to generate a SAW cavity. You can then fine-tune the period of the central cavity to align the fundamental mode to the center of the PnC bandgap.
As a result, you can then design a SAW sensor with a very small wavelength and high bandwidth. Additionally, you can obtain a high quality factor RF-filter, which is necessary for RF communications. In addition, you can design a high-fQ small-mode SAW resonator to achieve quantum phononics. These technologies can also enable integrated hybrid systems.
To design a SAW resonator, you need to have a conductive substrate with a suitable electrical and acoustic conductivity. You can then apply a thin film of ScxAl1-xN or sapphire to enhance the acoustic velocity of the device.
Q Factors and Coupling Strength
Surface acoustic waves (SAW) are important in communications and data processing applications. The resonant frequency of SAWs is in the range of 4-12 GHz. There are a number of devices that utilize SAWs, including integrated optical waveguides. These devices have attracted a great deal of attention.
The effect of proton exchange on electromechanical coupling coefficient of lithium niobate (LiNbO3) substrates is often investigated. It is shown that the initial growth in K2 value may be attributed to the changes in the electrical potential distribution of the SAW. During the proton exchange, a substantial change in the crystal structure occurs. This translates into a reduction of the electromechanical coupling coefficient. Furthermore, the presence of a non-piezoelectric layer on the piezoelectric substrate reduces the contribution of the piezoelectric effect.
An isotropic piezo coupling is preferable to maximize the focusing effect. The X-direction piezo coupling is 6 times stronger than the orthogonal direction in the SAW plane. However, the focusing pattern is weaker.
Effects of Random Noise on SAW Device and Loop's Amplifier
A SAW delay line magnetic field sensor can be operated in an open loop or closed loop configuration. A typical SAW device operates at a synchronous frequency (e.g., 144.8 MHz) and is subjected to various input power levels to measure random phase fluctuations. The SAW delay line sensor has been found to have a group delay of 0.5 ppm, which is suitable for instruments designed to operate at ambient static magnetic flux densities of 0 mT.
Applications of SAW Sensors
Lithium niobate is a ferroelectric material that exhibits high K$sp2$ values. It is ideal for nonlinear optical polarization. Its refractive properties make it useful for various spectroscopic applications. The low electrical conductivity of lithium niobate makes it ideal for SAW-based sensing.
Key applications include:
- Microfluidics: A study was conducted to develop a microfluidic SAW sensor that detects C-reactive protein (CRP) concentrations using a single channel SAW resonator on a 4-mm wide and 1-mm thick substrate.
- Chemical Sensing: SAW sensors are increasingly being used in chemical and mechano-biological applications.
- Temperature Sensors: Various types of SAW-based temperature sensors have been designed using aluminum or copper electrodes on piezoelectric substrates.
Compared with semiconductor materials, lithium niobate has lower electrical conductivity. This allows it to be used for low-insertion loss SAW devices. Besides, it has higher Q factors. Higher Q factors are associated with better confinement of the SAW.
These devices can be printed on nonpiezoelectric substrates, such as silicon or glass. However, it is important to ensure precise process control for extreme cleanliness.
Lithium Niobate to Develop SAW Sensors
Lithium niobate (LiNbO3) is a piezoelectric material that is commonly used in the development of surface acoustic wave (SAW) sensors. SAW sensors are devices that use surface acoustic waves (SAWs) to detect and measure various physical phenomena, such as temperature, pressure, and humidity.
LiNbO3 is a suitable material for SAW sensors because it has a strong piezoelectric effect, meaning that it can generate an electric charge in response to applied mechanical stress. This property allows LiNbO3 to be used to generate and detect SAWs on its surface.
In SAW sensors, LiNbO3 is typically used in the form of a thin crystal layer that is patterned with interdigital transducers (IDTs). The IDTs are used to generate and detect the SAWs, which propagate along the surface of the LiNbO3 crystal.
SAW sensors based on LiNbO3 are used in a variety of applications, including temperature sensing, pressure sensing, humidity sensing, and chemical sensing. They are known for their high sensitivity, stability, and longevity, making them useful in a range of industries including automotive, aerospace, and healthcare.
How Do SAW Sensors Work?
SAW sensors are devices that are used to detect the presence or absence of objects in a specific area or zone. They are commonly used in manufacturing and automation applications to help control the movement of machinery or to trigger alarms or other actions when certain objects or conditions are detected.
There are several different types of SAW sensors, but most of them operate using some form of electromagnetic field. For example:
- Inductive SAW Sensors: Use a coil of wire to create an electromagnetic field around a sensing area. When a metal object enters this field, it disrupts the field and causes a change in the sensor's output.
- Capacitive SAW Sensors: Work in a similar way, but they use a capacitor to create an electromagnetic field. When an object enters this field, it changes the capacitance of the capacitor.
- Other Types: Some SAW sensors use lasers, infrared light, or ultrasound to detect movement or changes in position.
A surface acoustic wave (SAW) sensor specifically uses the physical properties of sound waves. These waves are generated by a piezoelectric transducer, which converts electrical signals into mechanical vibrations. The wave travels along the surface of the material and is reflected back to the transducer when it reaches the end of the material or encounters an object or substance. The transducer detects the reflected wave and measures the time it takes for the wave to travel back.
5 Types of Acoustic Sound Sensors
- Microphone: Converts sound waves into an electrical signal.
- Ultrasonic Sensor: Uses high-frequency sound waves to measure distance, speed, or the presence of objects.
- Surface Acoustic Wave (SAW) Sensor: Uses surface acoustic waves to detect and measure stimuli such as temperature, pressure, and humidity.
- Piezoelectric Sensor: Uses piezoelectric materials to detect and measure mechanical stress or pressure.
- Laser Doppler Velocimeter: Uses laser light to measure the velocity of objects or substances.
What is a Surface Acoustic Wave Biosensor?
A surface acoustic wave (SAW) biosensor is a type of sensor that uses surface acoustic waves to detect and measure the presence or concentration of specific biological substances in a sample. SAW biosensors are commonly used in medical diagnosis, environmental monitoring, and food safety testing.
SAW biosensors are highly sensitive and are able to detect extremely small amounts of biological substances. They are also relatively fast and can provide results in a matter of minutes or even seconds.
Substrates Used to Fabricate SAW Sensors
There are various types of substrates that are used to fabricate SAW sensors, including:
Composite Substrates
In the past, most SAW sensors were fabricated on rigid piezoceramic substrates. However, this method offered limited adaptability. By using piezoelectric-on-silicon (POS) substrates, the volume and weight of the SAW sensor can be minimized. Also, the POS substrate can improve energy conversion efficiency. (See our Silicon Wafers for substrate options).
One-Port Resonators
Resonator devices are used to fabricate SAW sensors. Typically, SAW devices are fabricated on piezoelectric substrates. This type of device is composed of input or output interdigital transducers (IDTs), shorted metal electrodes and reflectors on both sides. The reflectors are designed to minimize losses by containing acoustic waves in the cavity.
Modern techniques integrate RF-SAW resonators with commercial RF-CMOS processes. These techniques provide lower costs and increased quality factors. For example, CMOS resonators can be fabricated using standard silicon processing techniques.
Shear-Horizontal Acoustic Plate Mode Sensors
The substrates used to fabricate shear-horizontal acoustic plate mode sensors include piezoelectric substrates and waveguide material. These substrates may be rigid or non-piezoelectric.
A Love wave sensor, for instance, consists of a piezoelectric substrate and an interdigital transducer. A delay-line configuration is a preferred option for detecting pathogenic microorganisms.
Chemical Sensors Based on Viscoelastic Properties
Chemical sensors measure the concentration of a chemical substance. One important determinant of selectivity is the thickness of the coating. Using multiharmonic QCM (Quartz Crystal Microbalance), researchers can investigate the viscoelastic properties of sensing layers. (See our Quartz Wafers).