Sacraficial Mechanical Grade Silicon Wafers 

Mechanical grade silicon wafers (often called dummy wafers or sacrificial wafers) are low-cost silicon substrates used for equipment setup, process development, and training before running expensive device wafers. Labs commonly use these wafers for spin coating practice, tool qualification, photolithography workflow checks, and microfabrication experiments where cosmetic surface defects are acceptable. For higher surface quality options, see prime grade silicon wafers or cost-saving reclaimed wafers.

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Mechanical Grade Silicon Substrates

Our mechanical grade wafers range from 25.4mm up to 300mm silicon wafers. These mechanical grade silicon substrates are commonly used for testing equipment, practicing spin coating, and process development.

The prices for mechanical grade silicon are much lower than prime grade silicon wafers and are popular with researchers performing microfabrication and equipment qualification.

Please send us your specs for an immediate quote or buy online.

Microfluidics Research

Researchers use silicon substrates in microfluidics research for applications involving liquid metals and lab-on-chip device development.

Silicon Item #1080
76.2mm ANY ANY ANY 380um SSP MECH GRADE

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Related Silicon Wafer Grades & Research Uses

What are Mechanical Grade Silicon Wafers?

In the electronics industry, silicon wafers are semiconductor materials used to manufacture integrated circuits and other microdevices. They are an important part of semiconductor manufacturing, which occurs in all kinds of electronic devices that enrich our lives. [Sources: 5]

There are a number of substrate materials that can be used as substrates for the use of thin slices of crystal semiconductors. Silicon Wafer and Substrates, read our article about the different types of silicon wafer materials available on the market today. [Sources: 5]

Silicon Wafers and Substrates, read our article about the different types of Silicon wafer materials available today. There are a number of substrate materials that can be used as substrates for the use of thin slices of crystal semiconductors. The final step in the manufacture of a Silicon wafer is called CMP (Chemical Mechanical Polishing) and is used to manufacture electronic components. In order to produce an integrated circuit from the same material as a normal Silicone wafer, only about half of the material is ground by the wafer, the rest essentially serves as a mechanical carrier. [Sources: 2, 3, 5]

The Silicon lumps obtained by this process are called metallurgical Silicon (MG - Si) and their purity is around 98-99%. The alloys of the Silicon are further cleaned and purified to be called electronic Silicon, so that it can be used in later production steps. [Sources: 1, 4]

The highest possible quality of Silicon wafers is known as the "Prime Grade Silicon Wafer" or "Prime Quote." However, there are a variety of prime wafers, and some of them are subdivided into other types of semiconductors such as semiconductor chips and electronic chips. The highest possible grade of Silicon wafer refers to the highest quality electronic-grade material. [Sources: 5]

Silicon wafers are thin slices of crystalline Silicon that serve as a substrate for microelectronic devices. A wafer is a thin disk of semiconductor material that serves as a substrate for a Silicon chip, semiconductor chip or electronic device such as a computer chip. Wafering is the process of serving thin Silicon discs to produce a wide range of electronic devices, from computers to televisions, mobile phones and other electronic products. [Sources: 5]

Silicon wafers consist of thin Silicon discs that are treated differently depending on the Silicon wafer used. Silicon wafers consist of thinner discs or Silicon chips or thin discs made of semiconductor material that have been treated with different treatment methods such as heat, pressure, heat transfer or heat dissipation. [Sources: 5]

Native Silicon is different from reclaimed silicon wafers, which are processed to remove previously deposited films and materials. Virgin Silicon Wafer is characterised by the fact that it has not been reprocessed. [Sources: 0, 5]

SEMI specifies the physical properties of the surface that are required to designate a Silicon wafer as a "True Prime Wafer." Wafers that meet this specification are rare and quite expensive, but they come in a wide range of sizes and shapes. [Sources: 5]

Silicon discs that are capable of cutting Silicon ingots into wafers, raking them and finally polishing them deliver almost all the specifications you need from an experienced silicon wafer supplier. This allows you to have a high-quality, cost-effective silicon substrate for your application. [Sources: 0, 5]

 

 

Sources:

[0]: http://teacobranca.com.br/wec2e/Silicon-wafer.html

[1]: https://link.springer.com/chapter/10.1007/978-3-319-48933-9_13

[2]: http://www.mi-net.co.uk/Silicon-wafers.php

[3]: https://www.nanoshel.com/ilicon-wafers-application

[4]: https://en.wikichip.org/wiki/electronic-grade_Silicon

[5]: http://actyonsports.co/0bnj/Silicon-wafer.html