Substrates for Planar Waveguide  

Planar waveguide substrates are widely used for integrated photonics, optical sensing, biomedical diagnostics, and semiconductor device fabrication.

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Planar Waveguides for Biomedical Device Fabrication

A biomedical technologies startup company requested our help with the following:

We fabricate biomedical tech mainly for detection and diagnosis of pathogens.

One of our projects uses a planar waveguide chip and we need some
processing. We have a 6" silica wafer with an optical waveguide on one side. We need to process it into chips. That requires:

  1. Photolithography (feature size 0.25 milimeters)
  2. Deposition of chrome/gold layer at thickness of 2nm chrome and 35nm gold

Subsequent steps require wafer dicing and polishing but that is optional
for you. Please let me know if you have the capability to carry out the first two steps and what would be the time and cost involved.

Reference #94044 for specs and pricing.

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What are Planar Waveguides?

Planar waveguides are structures used in optics and photonics to guide light or other electromagnetic waves through a thin planar layer. They are widely used in integrated photonics, optical sensing, biomedical diagnostics, and semiconductor device fabrication. Illustration of a planar waveguide showing the core and cladding layers used in optical waveguide structures A planar waveguide typically consists of three layers: a core layer positioned between two cladding layers. The core layer has a higher refractive index than the surrounding cladding layers, allowing light to remain confined inside the structure through total internal reflection.

When light enters the waveguide at the correct angle, it becomes trapped inside the core layer and propagates along the structure with controlled optical confinement. This principle allows planar waveguides to transmit optical signals with high precision in optical waveguide systems.

Applications of Planar Waveguides

Planar waveguides are widely used in integrated optical circuits and modern photonic technologies. They are important for applications requiring compact light transmission, optical signal processing, and optical sensing.

  • Integrated photonics
  • Biomedical diagnostic devices
  • Optical biosensors
  • Photonic integrated circuits
  • Optical communication systems
  • Waveguide sensors
  • Optical modulators and splitters
  • Lab-on-chip devices

How Planar Waveguides Work

The guiding principle behind planar waveguides is total internal reflection. Light remains confined inside the core layer because the refractive index of the core is higher than that of the cladding layers surrounding it.

This optical confinement enables efficient signal transmission and makes planar waveguides important for photonic integrated circuits, sensing systems, optical communication, and semiconductor-based photonics research.

Types of Planar Waveguides

There are several types of planar waveguides used in photonics research and semiconductor fabrication. Common geometries include slab waveguides, strip waveguides, and rib waveguides. Each design provides different optical confinement properties and fabrication advantages depending on the application.

Materials Used for Planar Waveguides

The materials used to fabricate planar waveguides vary depending on optical wavelength, refractive index requirements, and device application. Common materials include fused silica wafers, silicon, polymers, sapphire, and other semiconductor substrates.

SOI wafers are widely used for silicon photonics and integrated optical circuits because they provide strong optical confinement and compatibility with semiconductor manufacturing processes.

Waveguide Fabrication Processes

Planar waveguide fabrication often involves photolithography, thin film deposition, metal coating, etching, polishing, and wafer dicing. Precise process control is important because surface defects or thickness variations can affect optical performance.

Researchers developing waveguide chips frequently use silicon wafers, fused silica substrates, and other optical materials to create low-loss waveguide structures for photonic and biomedical applications.

Planar Waveguides for Biomedical Devices

Planar waveguides are increasingly used in biomedical technologies for pathogen detection, optical biosensing, and lab-on-chip diagnostics. Their ability to guide light efficiently inside compact devices makes them useful for next-generation medical and sensing systems.

UniversityWafer, Inc. supplies substrates and wafers used for planar waveguide research, optical sensing, integrated photonics, and semiconductor device development.

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